Aseptic Combi Sensofill

Reliable bottle decontamination

With traditional wet bottle decontamination technology, this aseptic Combi offers reliable decontamination:

• Multi-wheel system - combines mechanical, thermal and chemical action for internal and external bottle decontamination
• Perfect decontamination of all bottle surfaces - treatment's high pressure, temperature and repetition ensure consistently reliable results
• Residue-free - high-pressure sterile water pulses eliminate all chemicals from bottle before filling
• Total package sterility - full decontamination of bottle and caps

Safe production

Integrated into a single closed production environment, the Sidel Aseptic Combi Sensofill ensures total food safety and product integrity:

• Total package and beverage protection through integrated blow-fill-cap configuration, with no intermediate bottle conveying
• Bottle and cap decontamination up to Log 6
• Chemical residue in filled and capped bottle ≤ 0.5 ppm
• Hygienic and accurate - membrane-free magnetic filling valve, with flow meter control
• Beverage remains safe in case of extended or emergency stop
• Safe capping with mechanical or brushless capper

Easy operation

The Combi Sensofill ensures production simplicity by integrating all functions into a single enclosure:

• Ergonomic equipment - single-operator management
• Maximum operator safety - working area outside of closed equipment environment
• Optimised line layout - smaller footprint compared to standalone setups

High-performance production

Based on Sidel's latest technologies, this Combi continually maximises production uptime: 

• 95% efficiency with positive bottle neck handling between blowing and filling
• Up to 2,400 bottles per hour per mould
• Dual-speed filling - simple, streamlined filling circuit for recipe optimisation
• Precise and accurate filling with magnetic filling valve
• Maximum continuous production time of 165 hours
• Reduced downtime - 3-hour cleaning and sterilisation cycle between productions
• Quick changeovers for bottles and caps
• Versatile production - same valve fills milk, juice and tea
• Handles any bottle shape, round or square 

Cost-efficient and sustainable

The Combi's single enclosure allows for more cost-efficient and sustainable production:

• Optimised lightweighting compared to other bottle decontamination technologies
• Up to 45 % reduction in oven's electrical consumption with fewer heating modules and lamps
• Reduced physical footprint without air conveyor

Tetra Pak End-to-end processing and packaging systems

• Consolidated partnership with Tetra Pak Processing System
• Single supplier for packaging lines and processing solutions
• Lifetime line support offering superior performance
• Food safety and product integrity secured over time
• Higher flexibility, quality and efficiency
• Line solutions with integrated automation at every level and customised to meet product needs
• Global expertise and local support
• Minimal waste and low environmental footprint