Handling case packer robot

Cermex Robotics

TOP 3 BENEFITS:

Complete range of robot loading arms to meet all speed/payload/layout requirements

Simplification of product collation for improved access as well as greater speed/ease in format changeovers

Customized, lightweight gripping tooling - flexibility and versatility of the robot concept

PRODUCT HANDLING

For product handling, our robotic machines perform pre-collation, batch forming, product flow management and product assortment.

Thanks to their lightweight tooling, these machines provide a 30% weight reduction on average in relation to traditional gripping heads, due to the smart association of composite materials (carbon, aluminum in a honeycomb structure) and the use of agglomerated polymers by 3D printing.

Various types of gripping tooling can be used to preserve products: membranes, suction cups, grippers, etc., while the choice of loading arm is optimized in order to make energy savings. An "intelligent" head safety mechanism (depending on the application) protects the tooling parts.

CASE PACKING

In case packing, we offer a complete range of loading arms. These are highly versatile solutions that are perfectly adapted to bags, stand-up pouches (Doypacks®), flowpacks, etc. These products can be handled upright or lying flat.

Our loading arms perform precise movements to protect products whatever their contents (liquid, solid, pasty, viscous) and features (cap, straw, etc.), while their modular design allows them to be scaled in accordance with the required speed and the product contents/weight.

Features

Pre-collation / batch forming

Batch preparation prior to case packing /shrink-wrapping
Unstable but stackable products collated in a forming frame
Products oriented according to configuration and display requirements
Handling of individual or multiple products

Product flow management

Continuous flow distribution between several gripping arms (from one to x connected plug play robots) with no accumulation
Machine operation via standard software controlling a wide variety of algorithms to permanently optimize flow management:

Machine start-up, run-out…
Batch collation, case loading, assortment
Degraded modes for production continuity if an incident occurs

Interfacing with detection systems (sensor, 2D vision, 3D scanner, etc.)

Product assortment

Forming of mixed product batches

Directly in the robot tooling
Robotic preparation upstream from the case packer depending on the speed and number of lanes/product references

Flexible solution for format changeovers
All configurations can be parameterized on the Human Machine Interface (HMI)

Loading arms

Loading arms from 2 to 6 axes
Optimization of the choice of arm depending on speed, payload and layout criteria
Compliance with manufacturer guidelines for increased life span
Smooth and accurate movements with optimum product protection
Controlled presentation of products in the transit packaging

Automatic format changeovers

Easy-to-dismantle gripping tooling (as a whole or grippers only)
Robot capable of changing automatically

its gripping tooling
other tooling on the machine (loading funnel, comb, etc.)
certain adjustments

HMI and additional operations

Advanced PC-based Human Machine Interface allowing natural interaction between the operator, the robots and other peripheral elements, without expertise in robotics
Trajectory configuration, step by step modes, help views centralized on the HMI
Optional management of layer card and product wedge insertion
Product quality control by 2D or 3D vision system and Track & Trace function for serialization

Product handling
Case packing

Product handling
Case packing

Product handling